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Method Statement
Introduction:
This document is designed to provide information on the
procedures followed by 'Reliable Pat Testing' with regard to
undertaking electrical safety checks and verification of Portable
Appliance Testing. (P.A.T)
Scope:
P.A.T testing involves pre-planning and careful selection
and training of P.A.T testing engineers.
These procedures are performed in accordance with the current
guidance issued by the IEE (Institute of Electrical Engineers), The
Electricity at Work Act 1998 and The Health and Safety Executive and
are designed to protect employees from danger of shock, fire or
hazard from portable and transportable equipment.
General Definitions:
Authorised
Personal.
The term authorised
personal is used throughout this document to whom the responsibility
has been given to conduct tests in accordance with 'Reliable Pat
Testing' test procedures.
Client's Representative.
This term is used throughout to whom the responsibility is given
by the client to oversee P.A.T testing activities on the particular
site.
Inspection
Equipment.
All devices used to
measure, gauge, test, inspect or otherwise quantify the
characteristics of an article.
Standard.
An instrument, device or
materials of known characteristics used to establish the accuracy of
measurement system or device.
Calibration.
A comparison between a standard of measuring equipment,
instrument or items of equipment with a standard of higher accuracy
to detect, correlate, adjust and document the accuracy of the
instrument or being compared or tested.
Traceability.
All measuring or test
equipment shall be calibrated using a standard whose accuracy can be
traced either directly or via an intermediary to a national
standard. All standards used are supported by certificates, reports
or data sheets at testing and the accuracy and conditions, under
which the standards, results where obtained.
Safety.
'Reliable Pat Testing'
shall use only competent and experienced personnel to carry out the
P.A.T testing procedures. Before commencement of any verification
check, it will be established that the equipment is de-energised and
all necessary safety precautions have been taken for a specific
sequence of inspection and test procedures. The client's safety
permit systems will be adhered to if in operation. Failing the
existence of a system 'Reliable Pat Testing' reserve the right to
introduce one if thought necessary.
Project Management:
'Reliable Pat Testing' remains independent from the day to
day building management and can thus provide an objective, third
party approach to the equipment under test and action taken. 'Reliable Pat Testing' shall also control, maintain and issue
records of test results and other verification documents.
Procedures:
All inspection and test procedures are carried out in
accordance with the procedural checklists issued by the test
equipment manufacturer to comply with the minimum requirements of
portable appliance testing.
It is the authorised personnel's responsibility to maintain
the test results and complete relevant tests for each item of
equipment.
Prior to any test being carried out it shall be the
authorised personnel's responsibility to ensure that the testing is
carried out in a safe and secure manner. The work
area should be clean with adequate access and all test equipment and
tooling available to complete the work.
The authorised personnel will give adequate notice to the
client's representative of the intention to test.
Each appliance tested is completed separately. Before
testing begins the appliance will be switched off and disconnected
from the mains supply.
Where computers are involved the authorised personnel will
request the equipment to be shut down by the operator responsible
for the equipment, unless prior consent has been given by the
clients representative for the authorised personnel to shut down the
equipment. Also computer and other IT equipment will have
the IEC lead tested separately to the equipment because IT equipment
cannot under go the same test required on the IEC lead. (Any firm
testing different to this is either not testing IEC leads correctly
or running unsafe tests on IT equipment, there is no other way
around it!)
A visual check will be performed checking the plug,
connections, fuse size, flexible cable damage and the casing of the
appliance.
The appliance is then connected to the test equipment
appropriate for the tests to be performed.
The test equipment when connected to the mains performs a
self check function and when this has completed the testing of the
appliance under test can proceed.
The tests to be undertaken will be dependant on the
different type of equipment such as:
Class 1 - an earthed appliance.
Class 2 - a double insulated appliance.
An appliance containing capacitors or electronics.
An appliance required to be 'flash tested'.
Once the type of equipment has been determined tests are
carried out automatically and incrementally so that should a test
fail, subsequent tests cannot be performed.
Following a successful sequence of tests to verify the
equipment is suitable for a safe and continued use, then a label
will be affixed stating the appliance number, passed and a retest
date.
Any modifications carried out or replacements required to
conclude a successful test shall be noted on the report sheet.
If a successful test cannot be carried out, the authorised
personnel shall quarantine the equipment and list any defects for
presentation to the client's engineer.
Minor defects will be rectified before testing is
performed. (e.g. fuse change or re-termination of the plug, change
of plug etc.)
When an appliance has failed, a label is affixed to the
plug and appliance stating that it has failed, the equipment
operator will be informed and the client's representative notified
so that the appliance can be removed from service.
Labels are printed and not hand written. Previous labels
will be removed to avoid confusion.
'Reliable Pat Testing' shall compile all the test sheets
duly completed and signed, into dossiers. The dossiers shall contain
the record of all checks and tests carried out on the equipment.
'Reliable Pat Testing' will perform P.A.T testing with the
minimum of disruption to the building occupier. Certain strategic
equipment will need to be made available ready for test and these
will be identified such that a predetermined time can be agreed so
the equipment will be closed down to be tested.
Inspection Equipment:
Inspection equipment is provided and maintained in
accordance with the following procedures.
All equipment is identified with a unique serial number.
Those items of equipment to be used for test or measurement purposes
at any site or location shall be identified for inclusion within the
calibration system.
Each item within the calibration system has an individual
calibration sheet which is maintained at the 'Reliable Pat testing'
office. The calibration sheet shows the following information:
Equipment description.
Equipment serial number.
Equipment model number.
Date of calibration.
Recommended date of next calibration.
Calibration certificate number.
Calibrating agency.
Each item is calibrated in accordance with its relevant defined
procedure and within the calibration interval of twelve months or
otherwise stated.
After calibration access to internal adjustments is sealed and where
practical each item displays a current calibration label showing the
next calibration and certificate of conformity reference number.
All calibration agencies are approved by the British Calibration
Service of the National Physics Laboratory and work carried out is
in accordance with BS5781: Part 1.
Any item of equipment within the calibration system found to be
incorrect or damaged shall be identified and quarantined.
A review of installations that have been tested using the equipment
will be undertaken by the authorised person and where found
necessary the installation will be re-tested.
Any item of inspection equipment quarantined will be either disposed
of or sent to the calibrating agency of recalibration for repair and
calibration.
Records for Inspection Equipment:
Records of test equipment are
maintained on an inspection equipment register, together with
accompanying certificates of conformity.
The register is maintained detailing each location the instrument
has been used.